SA-CB6010 Automatic Two-Ends Terminal Crimping & Housing Insertion Machine
Model: SA-CB6010 | 18–22 AWG | 2200–2400 wires/h | up to 8 colours
Crimp both ends, then push the wires into the plastic housing one by one — up to eight colours, with every insert checked.
Where Most Harness Defects Are Born
Hand-inserting wires into a connector is where defects start: one wire pushed in halfway, one in the wrong cavity, one with a lifted terminal. The CB6010 crimps both ends and inserts the wires into the housing one at a time, with a guided insertion path that protects the terminal’s functional area.
Two bowl feeders handle the housing supply, and four independent workstations at the front and rear can each be switched off when a job does not need them. When the vision or pressure sensor flags a defect, that wire never enters the housing — it goes straight to the reject bin, and the machine keeps running.
Built for This Job
- ✓Double-end crimping plus plastic housing insertion in one machine
- ✓Up to 8 wire colours, inserted one by one with guided insertion
- ✓4 independent workstations — switch off what the job does not need
- ✓CCD vision + pressure monitoring; defective wires never enter the housing
- ✓Auto stop when defect rate exceeds your set limit
- ✓Stores 100 programs; recall by product instead of re-setting
- ✓2,200–2,400 wires/h, defect rate below 0.5%
Technical Specifications
| Wire range | 18–22 AWG (outside range customizable) |
| Function | Cutting, single/double-end stripping, double-end crimping, double-end housing insertion (each switchable) |
| Stripping length | Head 0.1–6.0 mm; rear 0.1–6.0 mm |
| Wire processing length | 80–900 mm (exposed length after insertion) |
| Max. wire colours | 8 (more colours customizable) |
| Connector size | Min. 5×6×3 mm, max. 40×21×18 mm |
| Pin distance | 1.0–4.2 mm |
| Max. pin number | Single row 20 holes, max. 3 rows |
| Crimping force | 2.0 T |
| Speed | 2200–2400 wires/h |
| Defective rate | Below 0.5%, defective parts auto-discharged |
| Detection | Low pressure, motor abnormality, strip size, wire missing, crimp, housing-in-place, CCD |
| Power | 4.5 kW, AC 220 V, 50 Hz |
| Air pressure | 0.4–0.6 MPa |
| Dimension | 1500 × 1550 × 1960 mm |
Specs above are for the standard configuration. Voltage, tooling and options can be customized — tell us your requirement before ordering.
Questions Buyers Ask About This Machine
Can it handle my connector?
Connectors from 5×6×3 mm up to 40×21×18 mm with 1.0–4.2 mm pin pitch, single row up to 20 holes or three rows. Send the housing drawing and pinout.
What if one wire fails inspection?
That wire is not inserted. It is discharged to the reject area, the machine continues, and the finished harness is also sent to reject so a partial assembly never reaches packing.
How long does changeover take?
The machine stores 100 parameter sets. Recalling a saved program is fast; the time goes into swapping bowl feeder tooling and the crimp applicator.
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Get a Quote for the SA-CB6010
Send your wire list and terminal part numbers. You will get a spec’d quote with tooling and shipping cost — usually within 24 hours.
Tell us three things:
- Wire range (e.g. 0.75, 1.0, 1.5 mm²)
- Terminal type or part number
- Target output per day